
Model CA – Compensating Cables
Overview
Compensating cables are essential components used in thermocouple-based Temperature measurement systems. Their primary role is to connect the thermocouple sensor to the measuring instrument while maintaining the accuracy of the thermoelectric signal. Unlike ordinary extension cables, compensating cables are made of specific alloy combinations that mimic the thermoelectric properties of the thermocouple, reducing measurement errors caused by signal degradation over long distances.
Working Principle
When a thermocouple generates a voltage corresponding to the Temperature difference between its junctions, the signal needs to be transmitted to a Temperature Controller, recorder, or display. Compensating cables ensure this transmission is done with minimal deviation or distortion. These cables are composed of conductors made from materials similar to or compatible with the thermocouple type (e.g., K, J, T, etc.), ensuring consistent signal transfer and maintaining calibration integrity throughout the transmission path.
Key Features
Reliable Signal Transmission: Specifically designed to match thermocouple types for accurate signal integrity.
Cable Configuration:
Available in single pair or multi-pair configurations
Options for armored or unarmored cables for enhanced durability
Conductor Sizes:
3/24 SWG
3/26 SWG
7/36 SWG
14/36 SWG
Custom sizes available on request
Insulation Types:
PVC/PVC – General purpose insulation
Fiberglass/FG/SS (Shielded) – For high Temperature and rugged applications
FG/FG/Asbestos – Excellent for extreme heat environments
Teflon, Silicon Rubber, TRS – For superior chemical and thermal resistance
Heavy-Duty Construction: Built for harsh industrial settings with robust insulation and mechanical protection
Easy Availability: Standard and custom configurations available to meet specific application requirements
Applications
Industrial furnaces and kilns
Power plants
Steel and metal processing units
Chemical and petrochemical industries
Any application involving thermocouple-based Temperature monitoring requiring long-distance signal transmission